Gasket LP
For dual-component polyurethane gaskets
Mesmerising precision
Our goal is to develop automated sealing systems, ensuring maximum process reliability and result quality.
GASKET LP
The innovative plant for two-component polyurethane gaskets.
Discover our low-pressure plant for the application of two-component polyurethane gaskets, designed to dose, mix, and dispense the gasket directly onto the part quickly and accurately.
The ideal solution for companies looking to improve quality, productivity, and efficiency in industrial processes, while reducing waste and processing times.
Thanks to advanced technology, the plant ensures homogeneous gasket application on various types of products, guaranteeing maximum reliability and repeatability of the final result.
FIPFG Tecnology
FIPFG (Form In Place Foam Gasket) polyurethane gasket system with mixing of the two components (A+B) inside the mixing chamber, allowing gasket application directly on site with extreme precision and no joint seams.
The two components (A and B) are mixed in the mixing chamber and then applied directly ‘on the spot’. The application of the gasket is of the highest precision thanks to the dispensing system that spreads the gasket and traces the path set by the operator.
It is a significantly better type of application compared to any other method.
In just a few minutes, the gasket expands and solidifies, making it soft to the touch with no visible joints.
We share the importance of having an ultra-technological and user-friendly plant in order to compete in the market.
We manufacture the plant according to your needs, providing you with the specific technology and recommending the best optional features to enhance your production efficiency.
The Process
The gasket application process on the workpiece begins with the loading pumps that draw the two components (A+B) and transfer them into two mini-tanks.
Once the materials reach the mini-tanks, they are pushed to the pumps installed on the mixing head.
These pumps, once the operator starts the dispensing process, push the material into the mechanical mixing head.
The opening and closing of the valve for material dispensing is automatic.
The dispensing process includes a few seconds of pre-pour of the chemical product to fill the mixing chamber, and once the product has been dispensed onto the workpiece, an innovative system enables automatic cleaning of the head to expel any chemical residues from inside the mixing chamber.
Renew to Innovate
The innovation of the system is the result of in-depth research focused on three key aspects: simplifying usage, ensuring energy savings, and maintaining consistent gasket quality.
These goals led us to a process of improvement, resulting in tangible benefits for the end user and significantly enhancing the entire system.
A leap in quality: the software designed for efficiency.
Designed to be intuitive, even for less experienced operators, to work with precision.
The new optimized interface allows easy navigation through the various functions of the system.
A section of short and clear video tutorials guides the user step by step in the correct use of the system, thus promoting greater autonomy and competence.
A more immediate user experience, with reduced margin for error and more efficient system management.
Our Gasket LP seals any part, regardless of size, shape, or height!
Elimination of Recirculation Nucleation
The most significant innovation
Advantages
Consistent product quality
There are no longer any alterations in the chemical and physical properties of the polyurethane system.
Ease of use
It does not require continuous adjustments to the nucleation process throughout the day.
Greater Reliability
The lifespan of wear-prone components has increased, making the system more durable and easier to manage. This is because the system operates only during product dispensing and not during standby phases where nucleation and recirculation are active.
Maximum Flexibility
The head can handle two or more chemical components within the same system, without the need to empty it. A simple “click” is all it takes to switch from one configuration to another.
Energy Saving
The system consumes energy only when it is in use.
In traditional systems, recirculation continues to move the material even when the system is inactive, resulting in constant and unproductive energy consumption.
By eliminating this phase, we have optimized energy efficiency, reduced energy consumption, and improved the overall sustainability of the system.
This approach has made the system not only simpler and more reliable, but also more environmentally friendly and economically advantageous.
As well as being ultra-efficient, our systems also have a unique design.
All machine parts reflect the dedication we put into our work on a daily basis.
Anthropomorphic robot
Six axes that create a matchless ability to move and flexibility.
The anthropomorphic robot is a widely used solution for applying two-component polyurethane gaskets when high flexibility and precision on complex surfaces are required.
It has a structure similar to a human arm, with 6 or more degrees of freedom, allowing for articulated movements.
The arm can move freely in three-dimensional space and can reach difficult angles or irregular surfaces.
- Perfect for complex shapes
- Simple programming
- Compact footprint
- Flexibility
Cartesian robot
Perfect for flat surfaces and large dimensions.
The cartesian robot consists of three axial movements. Just place the panel on the relevant surface, pointing it towards the ‘0 point’ and the machine will automatically read the measurement and go ahead with the casting of the gasket after the operator starts the process.
The cartesian robot, also known as a 3-axis robot, is an automated system that moves in 3D along three linear axes: X (horizontal), Y (depth), and Z (vertical).
One of the simplest and most precise industrial robots
The robot is controlled by a PLC that sends signals to the motors to move the axes according to the set coordinates.
Programming is done through software using Cartesian coordinates.
The precision of movement ensures a continuous and uniform gasket, even along complex paths, as long as the surfaces are flat or regular.
The movements are smooth to ensure the best performance when dealing with curves.
- Perfect for simple or large-scale shapes
- Simple programming
- High Precision
Double the speed of your work
THE DOUBLE STATION
If you have high-volume production of parts to be sealed, the double station is ideal for you. It allows you to apply the gasket in the first station while simultaneously loading the surfaces ready for pouring in the second station.
How do you input the data?
Smart, Fast, and Reliable Solutions
To make gasket application even more efficient and accessible, we have developed a data input system that is simple, fast, and suitable even for less experienced operators.
Our software is designed to ensure smooth processes and minimize preparation times, thanks to various intelligent programming modes.
🔹 XYZ Input: simply enter the part dimensions (length, width, height) and the system automatically calculates the optimal gasket path.
🔹 BARCODE Reading: each product can be identified via a barcode; once scanned, the software instantly retrieves the associated path, eliminating errors and speeding up format change.
🔹 DWG File Import: just upload a 2D technical drawing and the gasket path is generated automatically with maximum precision.
We do not use the point-to-point method, as it is slow, complex, and impractical for intricate or small shapes.
The Mixing Head
Dynamic and compact
High-performance and silent brushless motors.
Heating/cooling circuit for temperature thermostating.
Dosing pumps positioned close to the head for maximum dosing precision and to prevent pressure drops.
The head is designed to be easy to maintain and clean, minimizing downtime and operating costs.
Thanks to its advanced design, it offers precision, consistency, and reliability during foaming, ensuring consistently optimal results.
